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FREQUENTLY ASKED QUESTIONS

GENERAL QUESTIONS

Frequently asked questions

Who are Ramec and Ramec Germany?

Ramec is an internationally operating family-owned company headquartered in Cairo (Egypt), with a branch office in Stuttgart (Ramec Germany). The company specializes in steel construction, piping, hall construction, and industrial construction. Ramec handles every step of the process—from planning and design to fabrication and pre-assembly, through final on-site installation—worldwide. With over 700 employees, Ramec provides customized solutions for a broad range of industries and requirements.

What services does Ramec offer in steel construction and industrial construction?
  • Steel Construction: Fabrication of structural components, supports, beams, platforms, and hall systems using S235, S275, or S355 steel, according to EN ISO 10025 / EN ISO 1090-2 Exc 3.
  • Hall Construction: Design, engineering, and assembly of industrial and warehouse halls, either in conventional construction methods or as modular systems.
  • Modular Industrial Construction: Pre-assembly of complete plant segments (skids) at the factory to reduce on-site assembly time and increase quality.
  • Piping Construction: Manufacturing and installation of piping systems from various materials (carbon steel, galvanized steel, stainless steel 304L/316L).
  • Plate and Profile Processing: Press braking, round or profile bending for precise steel and plant components.
  • Welding Technology: Application of various welding processes (111, 121, 135/136, 141, laser) for high-quality weld seams and connections; EN ISO 9606-1 / EN ISO 14732
Which steel grades does Ramec primarily use and why?
  • S235: Standard structural steel with a yield strength of 235 N/mm². Cost-effective and easily weldable, suitable for many typical steel construction tasks.
  • S275: Structural steel with a higher yield strength (275 N/mm²) for moderate to higher load requirements. Also highly weldable and versatile.
  • S355: High-strength structural steel (355 N/mm² yield strength) for demanding projects requiring stronger stability with less material—such as large halls, crane systems, or bridges.
What do the bolt strength classes 8.8, 10.9 HV, and A4-70 mean?
  • 8: High-strength steel bolts with about 800 N/mm² tensile strength, commonly used in load-bearing connections for structural steel.
  • 9 HV: Even higher strength (~1000 N/mm²), often used in critical areas (e.g., crane structures). HV means “high-strength preloaded.”
  • A4-70: Stainless steel bolts (often V4A/1.4404) for corrosion-resistant applications, such as outdoor installations or in the food and chemical industries.
  • Bolts are procured in Germany
Which welding processes does Ramec use?
  • 111 (Manual Metal Arc): Flexible welding ideal for site operations and difficult-to-access spots.
  • 121 (Submerged Arc): Suitable for long, thick-walled welds in flat position, providing high-quality, high-strength seams.
  • 135/136 (MAG with Solid or Flux-Cored Wire): A standard process in steel construction; high deposition rate and versatile.
  • 141 (TIG): Produces precise, high-quality welds, perfect for stainless steel or thin materials.
  • Laser: Allows for narrow, low-distortion welds, particularly in thin materials and automated production.
What is profile bending, round bending, and press braking in steel construction?
  • Profile Bending: Forming beams, angles, or tubes into curved shapes—e.g., for arched roofs or bent pipe sections.
  • Round Bending: Rolling sheet metal into cylinders, rings, or cones—e.g., for tanks or silos.
  • Press Braking: Accurately bending sheet metal (using a press brake with punch and die) to form angles, U-channels, or enclosures.

These processes ensure precise components and reduce the need for welded joints.

What materials and standards apply to piping construction at Ramec?

Depending on the medium and environment, Ramec uses:

  • Unalloyed Carbon Steel: Often coated or painted if corrosion protection is necessary.
  • Galvanized Steel (EN 10255): Commonly used in water lines, sprinkler systems, and compressed air networks.
  • Stainless Steel (304L, 316L according to EN 10357): Provides higher corrosion resistance for food and chemical plants.
What does modular industrial construction at Ramec entail?
  • Pre-Assembly (Skids): Building sections or entire facility modules off-site in the factory.
  • Time Savings: Parallel processes reduce on-site assembly time significantly.
  • Quality and Safety: Modules are produced and tested under controlled conditions, reducing risks during on-site installation.
  • Flexibility: Modular systems can be easily expanded or adapted to new requirements.
How does Ramec handle worldwide shipping and logistics?
  • Transport Planning: Determination of the best route (truck, ship, air), including customs documentation.
  • Packaging & Securing: Expert packing and load securing to prevent damage during transit.
  • Schedules & Transparency: Ramec monitors shipping progress and keeps clients updated.
  • International Experience: A proven track record in export and import allows smooth project execution globally.
Why choose Ramec?

Ramec offers an end-to-end service—from initial consultation and design to state-of-the-art manufacturing and quality control (e.g., ISO 3834), right through to delivery and on-site installation. Clients benefit from reliable, on-schedule project execution and a team experienced in both standard and highly customized solutions.

How does Ramec’s order process work from initial inquiry to final delivery?
  1. Inquiry and Consultation: The client shares their project requirements (e.g., hall construction, steel construction, pipeline systems). We analyze the conditions and provide guidance on potential solutions.
  2. Quotation: Based on the requirements, we calculate costs and prepare a detailed quote along with a rough project concept.
  3. Order and Planning: Once the order is confirmed, our engineering teams begin detailed planning, structural analysis, and design. We also prepare any necessary permit documents.
  4. Production: In our manufacturing facilities, we fabricate all required components (steel structures, welded beams, etc.) according to strict quality standards.
  5. Logistics and Customs: We handle shipping or trucking logistics. Through our German branch (Ramec Germany), we take care of all customs formalities, relieving the client of any import-related tasks.
  6. Assembly and Handover: Our installation team erects the components on site, and we deliver the turnkey project to the client.
What planning services does Ramec provide, and does the company handle structural analysis and permit planning?

Ramec manages the entire planning process, from initial requirements and conceptual design to detailed engineering. This includes:

  • Structural Analysis: Our engineering team performs the necessary calculations according to German and international standards (e.g., EN 1993 for steel structures).
  • Permit Planning: We prepare certified documents and calculations for submission to authorities, ensuring a smooth building permit process.

Execution and Workshop Drawings: Based on structural requirements, we create detailed fabrication and assembly drawings for production and installation.

What are welded beams (built-up sections), what advantages do they offer, and when are they used?

Welded beams (built-up sections) are created by welding together individual plates to form custom beam profiles. This allows for:

  • Maximum Flexibility: Cross-sections can be precisely tailored to specific load requirements.
  • Weight Optimization: Material is used only where needed for strength.
  • Large Spans: Ideal for halls requiring long spans or specialized structures where standard profiles (e.g., IPE, HEA) are insufficient or uneconomical.

As a result, welded beams are often used in industrial and hall construction projects that demand larger or more customized profiles.

How does Ramec organize worldwide installation, and what processes are involved?

Ramec manages the global assembly of steel structures and systems in the following way:

  1. Transport Coordination: We arrange container, sea, or truck transport from the factory to the destination.
  2. Site Preparation: An experienced team arrives on site before assembly starts to inspect the location and ensure necessary equipment (cranes, lifts) is available.
  3. Professional Erection: Our assemblers install components according to assembly plans and strict safety guidelines.
  4. Final Inspection: After successful erection and quality checks, the project is handed over to the client.
Why don’t Ramec customers have to worry about customs in Europe.
  • Legal Certainty: Ramec Germany acts as the importer and handles all customs clearance within Europe.
  • No Bureaucratic Hassle: The customer deals with a company headquartered in Germany, drastically reducing administrative work.
  • Convenient Payment: Transactions in euros and contracts under German/European law.

Time Savings: Faster processes because Ramec manages all necessary documentation and customs procedures.

What does a turnkey hall construction project with Ramec include (cladding, windows, cranes, concrete, and earthworks)?

In addition to the steel frame, a turnkey hall construction project from Ramec covers:

  • Roof and Wall Cladding: Including insulation and cladding solutions (sandwich panels, trapezoidal sheets).
  • Windows and Doors: Installation of doors, windows, and large gates for logistics access.
  • Overhead & Bridge Cranes: Design and installation of crane runways and lifting equipment.
  • Foundations and Earthworks: Coordination and execution of concrete and ground preparation for a stable foundation.

As a result, the client receives a fully functional industrial hall without needing to manage multiple service providers.

What does “Extended Workbench / Integrated Supply Chain” mean, and how does Ramec operate as a white-label manufacturer for other steel or hall construction companies?
  • Extended Workbench: Ramec acts as an outsourced production facility for partner companies, allowing them to leverage our capacity without investing in their own factories.
  • White-Label Production: We produce steel or hall components that are then sold under the client’s brand.
  • Seamless Integration: From fabrication according to the client’s specifications to logistics – Ramec adapts to the partner’s processes and quality requirements.
What distinguishes Ramec’s modular Handrailsystem, and where is it used in residential and public areas?

Our modular staketensystem is a flexible railing and fencing solution made from standardized steel modules. Key features include:

  • Easy Assembly: Interlocking and bolted connections, eliminating the need for on-site welding.
  • Durability: Robust and corrosion-resistant (e.g., galvanized or powder-coated).
  • Versatile Applications: Ideal for garden enclosures, balcony railings, parks, and school yards.

Modular Design: Allows for customized layouts and easy repairs if needed.

How does Ramec manufacture containers from scratch, and what advantages does complete in-house production offer?
  • In-House Production: Every step, from sheet metal fabrication to final assembly, is done internally, ensuring full quality control.
  • Adaptability: We produce both standard containers (e.g., ISO dimensions) and custom solutions based on client requirements.
  • High Durability: Sturdy welded constructions and surface treatments (paint, galvanization) make our containers suitable for a wide range of uses, such as storage, offices, Offshore, or Special
How soon can Ramec deliver, and what production lead times are realistic?

Lead times depend on project scope and current workload. In general, smaller steel or hall construction projects can be produced and delivered in about 6–8 weeks once design and structural analysis are complete. For larger, more complex projects (e.g., turnkey halls with cranes and extensive cladding), production times of 3–4 months are common. Thanks to our high capacity, Ramec can also meet tight deadlines and arrange partial deliveries if required.

What is Ramec’s monthly production capacity?

Ramec operates multiple manufacturing facilities with a total capacity of around 1,300 tons of steel per month. This enables us to handle multiple large projects simultaneously. In addition to steel components, we efficiently manage container production and other specialized tasks. Our clients benefit from short lead times and reliable scheduling, even for high-volume orders.

How many employees does Ramec have worldwide in production, office, and assembly?

Ramec currently employs a total of 771 people worldwide. Over 600 of these work in our production facilities (welders, CNC operators, sheet metal specialists, etc.). In addition, engineers, designers, and commercial staff operate from our offices, primarily at the Cairo headquarters and at Ramec Germany in Stuttgart. We also have specialized assembly teams for global deployments. This diverse workforce ensures the expertise needed to complete customer projects efficiently and to the highest quality standards.